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View Full Version : SV650 03/05 BOLT KITS


chewy22
19th February 2005, 10:10 AM
I have just been given our baby brother SV650 to play with this weekend so while I have it I will be putting together a comprehensive bolt replacement kit for it.
Also while I have it in my garage I will take as many measurements as I can to try to come up with anything else that will fit or can be altered.


I allready do the engine kit so I will just add the two togeather into one large kit. As most know on here you will get full instructions.


www.chewys-stuff.co.uk/

chewy22
19th February 2005, 02:16 PM
Here is the full list of what will be in the kit plus instructions for all locations also included in the kit will be the 32 engine bolt kit total bolt list will be
66 bolts plus 17 assorted washers all-high grade stainless steel allen (socket head).
PRICE will be £27 plus P&P at about £2.50.
I will be adding it to my web page ASAP or failing that you can paypall me your order now to this address chewysstuff@aol.com Or if you wish I will except a cheque you will just need to PM me for payment details. Don’t forget to PM me your address and it will save so much time in getting your order ready.

http://www.robwillsher.com/2004/SV650/SV650SK4YELLOW.JPG




ASSORTED REPLACEMENT KIT SV650s/n 03/05

LEFT HAND HANDEL BAR CLAMP 1 BOLT
RIGHT HAND HANDEL BAR CLAMP 1 BOLTS
RIGHT HAND FRONT BRAKE RESERVOIR 1 BUTTON HEAD BOLT flanged
RIGHT HAND FRONT BRAKE RESERVOIR 1 ALLEN BOLT
FRONT FORK R/H SIDE BRAKE PIPE CLAMP 1 ALLEN BOLT triple pipe
FRONT FORK L/H SIDE CABLE CLAMP 2 BOLTS
OIL COOLER BRACKET 2 ALLEN BOLTS 2 penny washers
OIL COOLER SUPPORT 2 ALLEN FLANGED BUTTON BOLTS
OIL COOLER COVER 1 FLANGED BUTTON HEAD
FORK PINCH BOLT 1 ALLEN BOLTS 1 washer
BOTTOM YOKE COVER 1-FLANGED BUTTON HEAD
BRAKE PIPE CLAMP UNDER YOKE 1 BOLT+WASHER
EXPANSION TANK L/H SIDE flanged button head 1 bolt
RADIATOR 3 MOUNTS 3 PENNY WASHERS 3 SPRING WASHERS
SIDE STAND SWITCH 2 BOLTS + 2 washers
CHAIN RUNNER SWINGARM flanged button head bolt 1
GEAR CHANGE ARM 1bolt
CHAIN GUARD 2 flanged button head bolts
REAR BRAKE PIPE CLAMP swing arm 1 flanged button head
REAR SHOCK PROTECTOR 1 flanged button head
RADATOR FILLER CAP BRACKET 2 BOLTS 2 WASHERS
STARTER MOTOR 2 BOLTS
RADIATOR FAN 2 BOLTS 2 WASHERS
CABLE CLAMP L/H SIDE FORWARD FRAME 1 BOLT AND WASHER
ENGINE L/H SIDE 13 ALLEN BOLTS
ENGINE R/H SIDE 21 ALLEN BOLTS


TOTAL
66 BOLTS
17 WASHERS

Knaapie
19th February 2005, 06:58 PM
Sounds good Chewy. :headbang: A lot of my bolts are ruined by the road salt from last winter... :pinch: So perhaps I'll buy I set this summer. First I'll have to find out where all of the bolts have to be mounted and if I can reach them. :D

Besides that, that black wheels look awful cool on the silver SV. :niceone: Ah well, 2005/2006 winter project...

chewy22
19th February 2005, 07:22 PM
First I'll have to find out where all of the bolts have to be mounted and if I can reach them.

Besides that, that black wheels look awful cool on the silver SV. :niceone: Ah well, 2005/2006 winter project...

Very easy to work on this bike will take you no time at all to do it. And you wont even have to take the plastics off to do the job.
Print out the list above then go and have a look around the bike then you will see how easy.


Thanks about the wheels :D

ride_naked
20th February 2005, 06:15 PM
sweet Chewy, I wonder how similar the 2nd gens are to the 1st gens...

chewy22
20th February 2005, 06:53 PM
sweet Chewy, I wonder how similar the 2nd gens are to the 1st gens...

So very diffrent these two.
I do a kit for both 650s and the new one is miles better to pull and change the bolts, although it uses many more in the engine. 03/05 bike is very easy to work on.

chewy22
23rd February 2005, 09:36 PM
The full bolt kit has now been added to my webpage could sombody help in passing this information over to the members on sv sports rider. :hug:

SV Devon
24th February 2005, 04:58 AM
.......any chance I can get the kit in anodized gold?....